AQQA® is the next generation membrane plate filter for membrane bioreactor MBR, surface and process water.
AQQA® is based on the proven design of a plate filter with uniform gaps. AND: It can be backflushed. This enables the operator to prolongue maintenance intervals by minimizing biofouling and surface layers. The main effects are:
operation with low filtration pressures leading to “loose” surface layers.
high shearing forces on the membrane surface due to bubbles, that squeeze between the rigid plates (and can not evade like hollow fiber or flexible plates) .
regular backflush with cleaning chemicals while the filter remains in place. This keeps the fouling rate low and the filtration pressure low.
The unique design of the AQQA® Plate: The base plate and the membrane are connected together to form a solid Unit. The resulting sandwich Plate is extremely robust and Fully backflushable. The cleaning Liquid is simply pumped into the Filter.
This is what we call “true backflush capability”. Backflush carried out with 350 mbar (5 psi):
The AQQA® plates are bundled to cassettes. For inspection and maintenance simply pull the cassette out of the shelf like a book. Single Plates can be exchanged.
Updated design features:
Full backflush capability up to 0,35 bar:
less membrane area required due to higher output per m²: higher flux, less investment and smaller space requirements
easier Maintenance: the filters stay in the system as long as possible: longer intervalls before the filters are removed for a full cleaning cycle
automatic recovery clean with intermediate backflush intervalls including cleaning liquids. Reduced cost for maintenance
less downtime of the system
higher and flexible output, possibility to "overflux" the system
New, innovative Membrane:
increased membrane porosity per square inch results in higher flux rates
proven retention rate of >99,9999% for bacteria
highest hygienical security and water quality
membrane is delivered dry and can dry out
Rigid and straight plates with a constant gap:
no loss of filtration area, plates cannot touch and do not stick together
higher resistance to clogging with fibres, no manual cleaning when working within specs, less prefiltration requirements
very efficient mechanical cleaning with high shearing forces on the membrane surface lead to less maintenance and lower energy consumption
high packing density for a small foot-print and smaller membrane tanks
Modular cubical design of the filter frame:
easy integration into the tank and the system
very efficient aeration and and upstream channel design for less maintenance and lower energy consumption
extremely robust design
single filter plates can be exchanged
Comparison Chart
AQQA | conventional plate |
flexible plate |
hollow fibre |
|
---|---|---|---|---|
max. permeability [l/m²hbar] |
2000 | 630 | 286 | 900 |
nominal pore size [µm] |
< 0,04 |
< 0,4 |
< 0,04 |
< 0,04 |
initial bacterial removal log steps |
6 log |
|||
low pressure loss on the filtrate side |
✓ | x | x |
x |
even pressure distribution on the filtrate side |
✓ | x |
x | x |
membrane is fixed on the complete surface |
✓ | x | ✓ | ✓ |
membrane is drying resistant |
✓ | x | x | x |
filterelements can not touch each other |
✓ | ✓ | x | x |
not vulnerable to clogging with fibres |
✓ | ✓ | x | x |
required screening |
2 mm punch hole |
2 mm punch hole |
2 mm punch hole |
0,75 mm punch hole |
backflush capability, pressure [mbar] |
350 | 0 | 150 | 250 |
robustness of plate, resp. fibre |
high | medium | low | medium |
ph-range | 1-12 | 2-11 | 5-9,5 | |
max. operating temperature [°C] |
50 | 40 | 40 | 40 |
exchange of single sheet possible |
✓ | ✓ | x | x |
energy and/or chemical cleaning requirements |
low | high | medium | medium |
medium bubble aeration |
✓ | x |
✓ | x |
defined gap for the air bubbles and the sludge |
✓ | ✓ | x | x |
flat surface aeration |
✓ | x |
x | x |
modular system with ISO/EURO format |
✓ | x | x | x |
easy transport and installation on site |
✓ | x | x | x |